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home / News / Electric walkie pallet truck: an efficient assistant for modern logistics and warehousing

Electric walkie pallet truck: an efficient assistant for modern logistics and warehousing

Jul 11,2025

In the modern logistics and warehousing industry, electric walkie pallet trucks have become an indispensable and important equipment. It is driven by electricity, and the operator controls it by walking and following. It is suitable for short-distance cargo transportation, especially for working environments with small spaces or frequent turning. Compared with traditional fuel trucks, electric trucks have the advantages of environmental protection, low noise, and easy operation, which are in line with the development trend of green logistics.

The core features of electric walkie pallet trucks include:

Flexible and efficient: The small size and small turning radius allow it to shuttle freely in narrow passages, suitable for complex environments such as warehouses and workshops. For example, the minimum turning radius can reach 1.2 meters, which can easily penetrate restricted areas such as textile workshops and library shelves.

Environmental protection and energy saving: Electric drive achieves zero emissions, which is in line with the trend of green logistics. At the same time, its low-noise operation characteristics are also suitable for places that require a quiet environment.

Easy to operate: The humanized control handle can be easily operated without professional training. In addition, the extended handle design further enhances the flexibility and labor-saving of operation.

Safe and reliable: built-in emergency reversing device and emergency power-off switch ensure safe operation. At the same time, the intelligent regenerative braking system improves the overall performance of the vehicle by shortening the battery charging interval.

Wide application scenarios
The application scenarios of electric pedestrian pallet trucks are very wide, covering multiple industries:

Warehousing and logistics: In large warehouses and logistics centers, electric trucks can be used for loading, unloading, handling and storage of goods. It can quickly move goods from one place to another, improving the logistics efficiency of the warehouse.

Factory workshop: In the factory workshop, electric trucks can be used to transport goods such as raw materials, semi-finished products and finished products. It can travel flexibly in narrow aisles, improve the handling efficiency and reduce the labor intensity of workers.

Supermarkets and shopping malls: In supermarkets and shopping malls, electric trucks can be used for handling goods, replenishing goods and other tasks. It can travel in narrow shelf aisles to complete the handling and replenishment tasks of goods conveniently and quickly.

Airport stations: In places such as airport stations, electric trucks can be used to carry luggage, goods, etc. It can quickly move luggage and goods from one place to another, improving the service efficiency of airport stations.

Cold chain storage: Models equipped with low-temperature batteries and anti-skid tires can operate stably in a -25℃ environment to ensure the safety of medicine and fresh food transportation.

Explosion-proof environment: ATEX-certified explosion-proof models have served high-risk scenarios such as chemical plants and oil and gas storage and transportation.

How to choose a suitable electric walk-behind pallet truck?
Choosing a suitable electric walk-behind pallet truck requires comprehensive consideration of multiple factors to ensure that the equipment can meet specific operational needs. The following is a detailed purchase guide:

1. Clarify the usage scenario and requirements
Before purchasing an electric walk-behind pallet truck, you first need to clarify your specific usage scenario and requirements. For example, if it is used in a warehouse or indoor environment, an electric pallet truck is the best choice; if it is used outdoors, you may need to consider a manual pallet truck.

In addition, factors such as the weight, size, and distance of the goods to be transported need to be considered. For example, when the flat handling distance is about 30 meters, the walking electric pallet truck is undoubtedly the best choice. The driving speed is controlled by the stepless speed switch on the handle, following the speed of the operator's walking speed, while reducing personnel fatigue and ensuring the safety of operation.

2. Key purchasing factors
Carrying capacity: The carrying capacity of electric pallet trucks is usually between 1 ton and 5 tons. When choosing, make sure that the rated load of the truck is slightly higher than your maximum cargo weight to ensure safety and equipment life. For example, users who often carry 2 tons of cargo should choose a model with a carrying capacity of at least 2.5 tons.

Battery and battery life: Battery type and battery life directly affect work efficiency. For long-term use, a pallet truck with a longer battery life should be selected. In general, the battery life should be between 4-8 hours.

Size and flexibility: The size of the electric pallet truck directly affects its ability to operate in narrow aisles or between shelves. Measure the width of your workplace aisle and ensure that the turning radius and fork arm size of the truck are suitable. Compact pallet trucks are suitable for narrow aisles, while wide fork models are suitable for large pallets.

Maintenance and durability: Choose a steel frame or high-strength composite material to ensure the durability of the equipment. Understand the cost of replacing spare parts and the after-sales service network. In addition, choosing equipment that is easy to maintain and has easy-to-access spare parts can reduce long-term operating costs.

3. Safety features
Check whether the equipment has the necessary safety features, such as emergency braking, anti-skid design, etc., to ensure safety during operation. For example, built-in emergency reversing devices and emergency power-off switches ensure safe operation. In addition, the intelligent regenerative braking system improves the overall performance of the vehicle by shortening the battery charging interval.

4. Price and cost-effectiveness
On the premise of meeting the use needs, reasonably compare the prices of different models and brands, and choose the most cost-effective electric pallet truck. Don't just use price as the only factor in decision-making, but consider performance, quality and after-sales service comprehensively.

5. Special needs
If there are special needs, such as operations in cold storage rooms or explosion-proof environments, vehicles that can work in these environments should be selected. In addition, if special goods such as paper tubes, oil drums, and molten steel need to be transported, the vehicle needs to have a special structure.

How to solve problems with electric walk-behind pallet trucks?
Battery problems: Poor battery performance or failure to charge is one of the most common problems with electric pallet trucks. Check that the charger is working properly and compatible with the battery, check the battery connections for loose or corroded connections, regularly check the electrolyte level and add distilled water as needed, avoid deep discharge and overcharging.

Motor problems: Check the motor connections for loose or corroded connections, regularly check and replace worn brushes and commutators, and ensure that the motor does not overheat.

Hydraulic lift problems: Check the hydraulic oil level, check the hydraulic pump for damage or wear, remove air from the system, and check the hydraulic hoses for leaks or damage.

Drive and load wheel problems: Check the wheel wear, ensure the wheels are aligned, and remove debris from around the wheels.

Sudden reduction in drive wheel speed: may be caused by low battery voltage or high connector resistance; lack of lubricant in the drive head gearbox and connecting bearings. Solutions include checking the load voltage and cleaning the connector, checking the lubricant, cleaning and refilling with new lubricant.

Brake failure: may be caused by loose brakes, excessive clearance, internal short circuit, low voltage or worn brake pads. Solutions include reinstalling the brake, replacing the disk coil, charging or replacing the brake pads.

Weakness or inability to lift heavy objects: This may be related to oil leakage in the hydraulic transmission system pipeline, low motor speed, wear of pump parts, high oil temperature or mast jamming. Solutions include dealing with leaks, checking the drive motor, replacing gears, avoiding high temperature environments and checking the mast.

As an efficient assistant in modern logistics and warehousing, electric walkie pallet trucks have become an ideal choice for improving work efficiency and reducing labor costs with their flexible operability, environmentally friendly energy drive and efficient handling capabilities.

It is not only suitable for warehouses, factories, supermarkets and other scenarios, but also can shuttle freely in narrow spaces to meet diverse operational needs. With the continuous advancement of technology, electric walkie pallet trucks are moving towards a more intelligent and green direction, providing companies with safer, more stable and sustainable logistics solutions.

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